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Programmable Automatic Paper Cutters With Hydraulic Clamping and Air Table
ISO 9001:2000 certified
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Star Make Programmable Fully Automatic Paper Guillotine with latest Hydraulic Power Pack, Air Cushion Table, High Cutting Speed, Photo Electrical Safety ,Specially Designed Electro Magnetic Clutch and brake (Hydraulic Clamp) 99 x 99 Program With Two Knives , Two Side Stock Tables, Model Number EMC 115 . Cutting Width 115 cm Complete Machine with Electricals, Spare Parts, Spare Part List and Manual .
The STAR 115 EMC is our Top of the Line Model and the most sold high-speed cutters from STAR. It is employed for the accurate cutting of divers materials such as paper, card board, chip board, plastic foils and handles sheet sizes with a cutting width of 115 cm / 45 1/4 inches The High Speed Star Make 115 EMC , Programmable Automatic Paper Cutting Machine is specifically Designed to cut Paper, Corrugated board, Plastics, Aluminum, PVC Film, Wood Veneers, Asbestos board, Emery Cloth, Rubber and Leather as well as other Sheet Material that is to be cut with precision and speed. Robust construction to withstand rugged handling and to ensure smooth operation.
Salient Features
1. Programme -The Storage capacity of the programme is 99 programmes and one programme capacity is 99 cuts in this machine. The accuracy of the programme is 0.01 mm 0.001 inch. Conversion from mm to inch fraction is also possible.
2. Label Mode- Single Cut and Multi Cut.
3. Back Gauge Accuracy Control-Back Gauge Accuracy Control through grinded guide system.
4. Frame Tables and knife holder of graded cast iron.
5. High Grade Machine Body in Grey Casting to withstand toughest wear, strain and stress.
6. Adjustable Variable Clamping pressure 300 to 4500 kg.
7. Drive Gear Box – The worm gear drive has ground worm, need less power than any other conventional drive. The gears are running in oil bath.
8. Latest hydraulic power packed unit. Double pressure cylinder.
9. Precision cutting in ELECTRICAL PAPER CUTTER.
10. Cast Iron Side tables with Air.
11. Air Cushion Table of Programmable Automatic Paper Cutting Machine -Helps to move the paper stack very easily.
12.
Hydraulic Clamp - The special
features of this machine are double clamping pressure and gentle setting of the
clamp on the paper to be cut. Hydraulic clamp pressure can infinitely be
adjusted to accommodate any type of material.
13. Photo Electric Safety Guard A set of infra red light beams are projected in front of the cutting zone just above the table to avoid an accident. It gives full protection to the operator.
14. Manual Lubrication System - Centrally located greasing points for the total machine. Operation with easy maintenance. Omitting of greasing points can no longer occur.
15. Cutting Line Indicator.
16. Performance More than 1200 press owners in different parts of the world are fully satisfied with the performance of our machine.
More Salient Features:-
i) Very
convenient operator guidance Manuals
ii)
Faster knife and backgauge drive
iii)
Extremely solid machine body
iv)
Service-friendly. If a mechanic can service a POLAR machine then he can easily
service/install our machine
v)
Slow backgauge advance, programmable
vi)
Cut correction and distortion compensation
vii)
Backgauge compensation.
Standard Accessories and Features of the Programmable Automatic Paper Cutting Machine are as follows:-
1. Two knives.
2 Two side stock Tables.
Detailed Description of the Machine:
Programmable Automatic Paper Cutting Machine
User Friendly Operation
Job programming can be performed through wide touch screen display. Simple icon based operation lets you to operate the machine without difficulty
1. A powerful microprocessor based customized CNC system with double display (LED and Alphanumeric LCD) will be provided in the machine for positioning of back gauge and cut side.
2. Machine will be capable of easy programming.
3. The system will have a self diagnostic facility to detect system faults.
4. Numerical key board will be provided for entry of programme.
5. Insert and Delete keys will be provided for correcting the programme.
6. Programes will be stored in non-volatile RAM's to eliminate problems due to power failure and battery drain outs.
7. Inch/mm selection on key board will be provided.
8. Side correction features will be provided.
9. Memory protection key for minimum 10 years memory back up will be provided.
10. Feather touch sealed membrane keyboard with key beeper will be provided.
11. Cut and programme facility will be provided.
14. Sheet divide feature will be provided.
15 .Back gauge
positions can be checked and corrected if necessary before entering.
16 .Back gauge speed and positioning are electronically controlled.
17. Direct access to any cut mark in a sequence.
18.Automatic recall of setups and calibrations from a permanent back-up
memory.
Back gauge
The back gauge is precisely positioned by two forward Speeds for maximum cutting accuracy. If a shift in cut position is required in the middle of a cutting sequence, the fine-adjust knob and the low speed forward button can compensate quickly. The clamping pressure is adjustable.
Two button cutting cycle switch
1. It will be possible on the machine to make cut only when both the cutting buttons are pressed simultaneously. If either one or both the buttons are released, the machine will stop immediately. This ensures 100% safety to the operator.
Photo electric safety guard of programmable paper cutter
The photo electric safety guard will be provided in the machine for safety purposes of the operators. The photo electric safety circuits will incorporate a self test system. If anything obstructs the light beams the knife will stop immediately.
Double stroke prevention in paper cutter
The machine will be provided with unique safety device to prevent double knife strokes i.e. pressing of both cutting buttons continuously will not allow the knife to come down until and unless these buttons are release and pressed again.
Preventing from Mishandling in paper cutter
The machine will be provided with a key switch on removal of key from the switch the machine will stop immediately. In case of power failure a positive brake system will be provided to ensure that the knife stops instantaneously if in motion.
Simple & safe knife change, knife guides provided with the machine, helps removing of the knife easily avoiding any danger to the operator & provision of positive braking system forces operator to switch off the mains supply while process is carried out, avoiding any chances of accidents.
Electro-magnetic clutch 
Electro-magnetic clutch, requiring little maintenance. Oil leakage as with hydraulic clutches cannot occur.
Control Panel of PAPER CUTTER
All Functions of the machine will be controlled through a centralized electrical control panel.
Lubrication System
The machine will be lubricated with the help of suitable centralized manual oil pump. All parts of the machine are thus lubricated. Built-in central lubrication system makes possible fast and simple maintenance for all areas of the cutter. Knife and clamp drive mechanism runs in an oil bath, reducing friction and the frequency of oil changes
Quality performance of PAPER CUTTING MACHINE
Heavy-duty knife and clamp drive mechanism provides smooth, uniform cuts even
with high stacks or difficult stocks.
Safety
Cut release by a two-hand safety engagement. The downward movement of the knife is immediately stopped when one of the buttons is released. The new self-control safety light barrier operates fully-electronically and is maintenance-free. It is constantly active and subject to a check before each cut. The mechanical safety bolt is an additional feature against double cycling of the knife. All machine functions are permanently monitored. Mal-functions are described on the display. Unacceptable deviations are detected by encoder and limit switches. The machine will be disconnected immediately.
Self-diagnostic safety circuit maximizes operator safety. When any parts which relate operator safety have problem, the safety circuit stops the cutter operation immediately.
STAR high-speed guillotines are put to the most severe testing for quality, safety and design. STAR has developed the optimum safety package - the Star High Security Cutting System (SHSCS) that is standard on all STAR guillotines.
Technical Specification of STAR Programmable Automatic Paper Cutting Machine115 EMC are:-
|
Spec \ Model |
Star 115 EMC |
|
Cutting Thickness |
5 “ |
|
Cutting Width |
115 cm / 45 ¼ " |
|
Cutting Length Without Comb |
115 cm / 45 ¼ " |
|
Front Table Length |
26" |
|
Table Height |
33" |
|
Total Machine Length |
90 " |
|
Total Machine Width |
102 " |
|
Total Machine Height |
63 " |
|
Total Electrical Supply |
7 HP |
|
Main Motor |
3 +2 HP |
|
Clamp System |
Hydraulic |
|
Back Gauge Motor |
1HP |
|
Air Table Motor |
1HP |
|
Net Weight with Photo Electric Guard |
4 Ton |
|
Master Key Lock |
Yes |
|
Back Gauge Accuracy |
.01 mm/.001 inch |
|
Minimum Cut without False Clamp |
4.5 cm |
|
Speed of Cut / Minute |
42 |
|
Blade Thickness |
½" |
|
Air Table Equipped |
Yes |
|
Number of Programme |
99 |
|
Number of Cut in each Programme |
99 |
|
Measuring System |
Alternate in mm, cm & inch |
|
Depth of rear table |
45" |
|
Clamp opening with plate |
4 ¾” |
|
Clamp opening without plate |
5 |
|
Blade Size |
56" x 5" x1/2" |
|
Clamp pressure, variable adjustable |
300 kg- 4500 kg |
|
Fuse for mains supply |
Yes |
|
Power Clamp operation |
Hydraulic |
|
Back Gauge Operation |
Automatic |
|
Gross Weight |
4.5 Ton |
|
Voltage / Frequency Can be made Compatible |
3 phase 220 V,50 / 60 Hz 3 phase 220 V,60 Hz 3 phase 380 V,50 Hz 3 phase 400 V,50 Hz 3 phase 415 V,50 Hz |
Tool kit:-Two knives ,Two Spanners, One Box Spanner for Knife Change, One Screw Driver, One Oil Can.
CE Mark European Standards Conformity
'CE' marking
is legally required (mandatory) for products intended for sale or placed into
service in Europe. 'CE' marking covers and estimated 75% of all products sold
today in Europe. The requirement of CE marking apply to all manufacturers ,
whether located within or outside of Europe . In order to be compliant with the
'CE' Marking requirements, a manufacturer must ensure that his products meet all
applicable directives.
Star Engineering Corporation is proud to announce that all "STAR" brand Paper Cutters confirm to strict standards set by the European Commission for product safety and quality. "STAR" is the only Non-European Paper Cutter brand that comes with a 'CE' mark .
This qualification has made our brand highly acceptable in the European
markets and beyond.
European CE Marking Certification is set up to...
1. Harmonized all varying national regulations for consumer and industrial
products in European Member States , so that the single market is encouraged.
2. Bring about cost savings for producers.
3. Enhances the safety of product.
4. Enhances the quality of the product.
Standard Terms and Conditions:-
Cost of STAR 115 EMC till F.O.B., Mumbai Port, India is
EURO 14,727 or US $ 21,315 Bank Details can be seen here. Click here
Freight till destination port is extra as actual.
No taxes on our side.
Delivery Period 45 days.
Freight till destination extra as actual. Our Shipping Company is Largest in India www.vejidosabhai.com
Warrantee one year against manufacturing defects.
Machine is as per POLAR machine, any mechanic who can service a POLAR machine can easily service this machine.
No need for Installation through us, video manuals of installation are sent with the machine, such that the customer can install the machine himself.
Machine is sent one piece in a sturdy wooden packing case, just plug and it will work from day one.
Machine is sent fully insured till destination address of the consignee.
Other Size Available are 36", 52", 72" , 92" and 120"
Email us at info@starenggcorp.com For Query Regarding Paper Cutters.
Dealers Required World Wide.
Paper Cutting Machine Without Computer.
All contents copyright © 2006 Star Engineering Corporation., All rights reserved